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UK and German testing labs join forces for sand abrasion testing

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TÜV Rheinland  has teamed up with one of the UK's leading environmental testing laboratories, TRaC Global, to conduct sand abrasion testing on full size photovoltaic (PV) modules.

Experts from TÜV Rheinland have researched different desert conditions (sand grain size, wind speeds, etc.) to identify a set of parameters that can be used as a benchmark for PV modules and other system components. An initial test sequence was proposed at the Photovoltaic Specialists Conference (PVSC), 2013 IEEE 39th by experts of TÜV Rheinland. The underlying US technical military standards that form the basis for the sand abrasion testing are considered as not sufficient for solar applications, as increased UV radiation as well as high ambient temperature is not considered. Florian Reil, business field manager for innovations in the solar branch at TÜV Rheinland, states: "There is a definite need for sand abrasion testing, but we wanted to differentiate ourselves by developing it as part of a complete reliability testing approach for such environments."

A UKAS accredited organisation with expertise in sand and dust testing standards including DEF STAN 00-35, DEF STAN 07-55, MIL STD 810 and RTCA DO 160, TRaC Global was identified by TÜV Rheinland as the ideal partner for European testing.

Business analysts anticipate significant growth in the use of photovoltaics over the coming decades, especially in the sunbelt. For example, there are plans to construct solar power plants with more than a 50-gigawatt-peak capacity in the Gulf region by 2030 "“ around 41 gigawatts of which will be generated in Saudi Arabia alone.

As a partner in the Giga-PV research project led by SMA, with further cooperation partner Hanwha Q Cells, TÜV Rheinland is currently working to develop a comprehensive statement on component reliability in sandstorms. A test sequence involving elevated temperatures, strong UV dose and sand abrasion is being developed. The research project aims to adapt the individual components so they are ideally suited to extreme environmental conditions and to reduce costs for large-scale solar power plants. TÜV Rheinland already offers comparative sand abrasion testing on modules, system components and mounting structures.

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